Mining
The Pinos Altos mining project includes a series of open pits and an underground mine to exploit deposits along the Santo Nino Fault. Most of the ore is treated in a conventional process plant, with the lower grade ore heap-leached. The Creston Mascota project 7 kilometres away will be a satellite open-pit, heap-leach facility.
The main surface mining includes the Santo Nino and Oberon de Weber pits, and, in future, the El Apache pit. Ore is mined in 7-metre-high benches, and pit wall slopes are 45° to 50°. Haul trucks of 100-tonne capacity remove ore and waste from the pit, moving about 17 million tonnes of material per year.
The same conventional surface mining methods will be used at the Creston Mascota open pit, which is expected to mine an average of 4,000 tonnes of ore per day, beginning in 2011.
The underground mine at Pinos Altos is currently in development and will be phased in over four years. It will use transverse and longitudinal open stoping to extract ore from the Santo Nino, Cerro Colorado, Oberon de Weber and San Eligio deposits. The stopes will be 30 metres high and 15 metres wide, and will be filled with cemented or dry rockfill or pastefill after mining. Ore will be trucked to surface via a ramp system. At maximum production, the underground mine will be able to provide 2,800 tonnes of ore per day.

Pinos Altos - Underground Mines
Mineral Processing
Heap leaching is used to extract gold and silver from up to 2,000 tonnes of lower grade ore per day. The rest of the ore is treated in a 4,000-tonne-per-day conventional plant, which may in the future be increased to 6,000 tonnes per day. The conventional processing plant includes crushing, grinding, gravity concentration and agitated leaching followed by counter-current decantation. Gold and silver are recovered using the Merrill-Crowe method, and a refinery produces gold/silver doré bars on site. Metals recovery in the plant is estimated at 96% for gold and 53% for silver.
Residual cyanide is destroyed before the tailings are filtered, making them non-toxic. The filtered tailings are used underground for paste backfill or discharged to an impoundment where they are dry-stacked. Water used in processing is reclaimed for reuse in the plant.

Pinos Altos - Milling Flowsheet The heap leach facility involves stacking crushed ore on a lined pad and spraying it with a weak sodium cyanide solution that leaches the precious metals. The metals-bearing solution is piped to the plant where the precious metals are recovered by the Merrill-Crowe circuit. The expected metals recovery for the heap leach operation is 68% for gold and 13% for silver.

Pinos Altos - Heap Leach Flowsheet The 4,000-tonne-per-day heap leach facility at Creston Mascota will be similar to the Pinos Altos facility, but the precious metals will be recovered differently. A small carbon column circuit at Creston Mascota will recover the precious metals from the leach solution onto carbon, which will be transferred daily to the Pinos Altos plant. There, the gold and silver will be stripped from the carbon and poured as doré bars. The expected gold recovery is 71% and the expected silver recovery is 16%.